Fiber Reinforced Resin Matrix Pultrusion Complete Turnkey Equipment
Qingdao Huameiyuan independently developed integrated fiber-reinforced resin matrix pultrusion turnkey lines. Featuring dual-output track pulling, precision tension control and automatic winding, we hold world-leading technology in carbon fiber composite pultrusion.
Complete Pultrusion Production Line
We design and build custom integrated pultrusion lines to customer specifications. Featuring our proprietary pultrusion process, dual-output track pulling, precision closed-loop tension control and automatic winding, we produce various fiber-reinforced composite products and profiled sections.
Dual-Output Carbon Fiber Composite Conductor Pultrusion Line
Model QDHMY-L10T — The core forming unit integrating resin bath impregnation, mold heating & curing, and dual-track traction. Dual-line design enables simultaneous production of 2 core rods.
Creel & Fiber Tension System
Model QDHMY-78x78 creel with 78-position independent tension control for carbon/glass fiber. Model QDHMY-OF6x2 optical fiber payoff for embedded fiber applications.
Take-up & Traverse Coiler
Model QDHMY-1940 automatic traverse coiler with servo-driven precision winding. Real-time speed synchronization with main traction, constant-tension coiling up to 2000mm spool diameter.
Dual-Output Track-Type Pultrusion Machine
The core forming unit of the production line — impregnation, curing, traction, and monitoring integrated
Dual-Output Track-Type Pultrusion Machine
The QDHMY-L10T is the heart of our pultrusion line, integrating resin bath impregnation, heated mold curing, dual-track traction drive, and online tension monitoring. Its dual-line design simultaneously produces 2 core rods, delivering stable traction force and precise speed control that directly determines core rod forming quality and production efficiency.
Equipped with Siemens S7-1200 PLC and 12-inch HMI touchscreen, all process parameters — speed, temperature by zone, traction force, and tension — are displayed and controlled in real time. PROFINET and OPC UA interfaces enable seamless integration with client MES systems.
QDHMY-L10T Key Specifications
Clamping Force: 2x80 kN
Pulling Speed: 0.1~2.0 m/min
Total Power: 23 kW
Voltage: 415V / 50Hz
Dimensions: 11.0x1.1x2.0 m
Mfg. Date: October 2025
Fiber Creel & Optical Fiber Payoff
The creel system is the front-end core unit of our pultrusion line, providing uniform, stable-tension fiber bundles and optical fiber delivery to ensure consistency and stability in core rod forming.
The QDHMY-78x78 creel features a 3-layer layout with 78-position independent tension control for both carbon fiber and glass fiber. Each spindle has spring + brake band tension control with digital display. The QDHMY-OF6x2 optical fiber payoff operates with a fully independent tension control system, ensuring fiber integrity throughout the forming process.
- Adaptable Fibers: GFRP, CFRP, and hybrid fiber core rods
- Carbon Fiber Spindles: 78 positions, 8kg max per roll
- Glass Fiber Ends: 78 positions, 20kg max per roll
- Tension Control: Independent per spindle, 0.1N precision
- Single Fiber Rated Load: >=36N
- Core Tube ID: 76mm, min center-to-center 300mm
- Layout: 3-layer carbon + 3-layer glass fiber
- Protection: Acrylic sliding dust-proof doors
Curing Molds & Process Package
Precision-machined molds and complete process documentation for stable production
Heated Curing Molds & Process Package
Our curing molds are precision-machined from specialized heat-resistant alloy steel, designed to work seamlessly with the QDHMY-L10T pultrusion machine. The molds cure the resin-impregnated fiber bundle at controlled temperatures, ensuring precise dimensional accuracy, roundness, and mechanical properties of the finished core rods.
Each production line includes 2 mold sets in different specifications to produce multiple core rod diameters. The process package (QDHMY-PP02) provides complete installation & commissioning procedures, production parameter standards, raw material specifications, operation & maintenance manuals, and safety protocols.
- Mold Spec 1: Dia. 7.11mm x 915mm, Qty: 2 pcs
- Mold Spec 2: Dia. 9.53mm x 1220mm, Qty: 2 pcs
- Heating Zones: 16 zones, 3KW per zone, 0-250C
- Temp Accuracy: +/-1C, max fluctuation <=1C
- Mold Length Range: 600-1500mm adaptable
- Process Package: QDHMY-PP02 (complete docs)
Automatic Traverse Take-up Coiler (QDHMY-1940)
The QDHMY-1940 is the end-stage coiling unit of our pultrusion line, designed for automatic traverse winding and constant-tension coiling of continuous core rods after pultrusion forming. It synchronizes with the main traction speed in real time, delivering neatly arranged, damage-free coiling ready for transport and downstream use.
Featuring servo-driven precision traverse with Siemens or Panasonic servos, hydraulic spool lifting, and PROFINET communication with the main PLC for seamless production data integration. The built-in 500lx inspection lamp enables real-time quality monitoring of the finished product surface.
- Adaptable Diameter: 3-30mm core rods
- Motor Power: 2.2KW, AC 415V / 50Hz
- Winding Speed: 0.1-2.3 m/min, servo controlled
- Traverse System: Servo + ball screw (Siemens/Panasonic)
- Max Spool OD: 2000mm, width 1020mm
- Max Load: 1.5 tons per spool
- Lift Stroke: 16cm vertical, hydraulic/electric
- Dimensions: Approx. 2800x3200x2500mm
R&D Center & Global Delivery
From independent design to worldwide shipment — full lifecycle support
Applications
Our pultrusion equipment serves manufacturers producing advanced composite core materials
CFRP Core Rods
For HTLS conductor manufacturing
GFRP Core Rods
For standard composite conductors
Optical Fiber Composite
Smart grid monitoring cables
Hybrid Fiber Cores
Carbon + glass fiber combined
UHV Grid Upgrades
1000kV transmission line projects
Grid Reconductoring
Capacity increase without new towers
Structural Composites
FRP profiles and reinforcements
Custom Development
Tailored equipment for special needs
Why Choose Our Pultrusion Equipment
Independent R&D, world-leading technology, and complete customer support
Independent R&D
Fully proprietary product design and world-leading technology, 2 senior engineers, 2 PhD consultants, and 4 mid-level engineers on staff
Complete Line Integration
One-stop solution from fiber creel to finished coiling — creel, pultrusion machine, molds, and take-up coiler fully synchronized
Precision Control
0.1N tension precision, +/-1C temperature accuracy, Siemens S7-1200 PLC with 12-inch HMI touchscreen for full process monitoring
Dual-Output Efficiency
One-out-two dual-line design doubles output capacity — simultaneous production of 2 core rods with independent parameter control
Process Package Included
Complete QDHMY-PP02 process package with installation guide, production parameters, material specs, operation manuals, and safety protocols
Global Delivery & Support
Equipment delivered worldwide with container packaging, on-site installation guidance, commissioning support, and after-sales service
Request Equipment Quotation or Technical Consultation
Our engineering team provides complete production line design, equipment selection, installation guidance, and process optimization support.
Contact Us Today
Company & Factory Informaiton
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Add：No.10 Tianlu Road, Nanjing City, Jiangsu Province
South America Regional Manager: Mr. Rodolfo
Email: Montjoy@outlook.com
Europe Regional Manager：Mr. Olu
WhatsApp：+44 7403 777685
Global Power Solutions, Safe & Reliable.
R&D Center Address and Overseas Regional Contacts
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